A solid square rod is cantilevered at one end. The rod is 0.6 m long and supports a completely reversing transverse load at the other end of 62 kN. The material is AISI 1080 hot-rolled steel. If the rod must support this load for 104 cycles with a design factor of 1.5, what dimension should the square cross section have

Answers

Answer 1

Answer:

The dimension of the  square cross section is = 30mm * 30mm

Explanation:

Before proceeding with the calculations convert MPa to Kpsi

Sut ( ultimate strength ) = 770 MPa * 0.145 Kpsi/MPa = 111.65 Kpsi

the fatigue strength factor of Sut at 10^3 cycles for Se = Se' = 0.5 Sut

at 10^6 cycles" for 111.65 Kpsi  = f ( fatigue strength factor) = 0.83

To calculate the endurance limit  use  Se' = 0.5 Sut      since Sut < 1400 MPa

Se'( endurance limit ) = 0.5 * 770 = 385 Mpa

The surface condition modification factor

Ka = 57.7 ( Sut )^-0.718

Ka = 57.7 ( 770 ) ^-0.718

Ka = 0.488

Assuming the size modification factor (Kb) = 0.85 and also assuming all modifiers are equal to one

The endurance limit at the critical location of a machine part can be expressed as :

Se = Ka*Kb*Se'

Se = 0.488 * 0.85 * 385 = 160 MPa

Next:

Calculating the constants to find the number of cycles

α = [tex]\frac{(fSut)^2}{Se}[/tex]

α =[tex]\frac{(0.83*770)^2}{160}[/tex]  =  2553 MPa

b = [tex]-\frac{1}{3} log(\frac{fSut}{Se} )[/tex]

b = [tex]-\frac{1}{3} log (\frac{0.83*770}{160} )[/tex]  = -0.2005

Next :

calculating the fatigue strength using the relation

Sf = αN^b

N = number of cycles

Sf = 2553 ( 10^4) ^ -0.2005

Sf = 403 MPa

Calculate the maximum moment of the beam

M = 2000 * 0.6 = 1200 N-m

calculating the maximum stress in the beam

∝ = ∝max = [tex]\frac{Mc}{I}[/tex]

Where c = b/2 and   I = b(b^3) / 12

hence ∝max = [tex]\frac{6M}{b^3}[/tex]  =  6(1200) / b^3   =  7200/ b^3   Pa

note: b is in (meters)

The expression for the factor of safety is written as

n = [tex]\frac{Sf}{\alpha max }[/tex]

Sf = 403, n = 1.5 and ∝max = 7200 / b^3

= 1.5 = [tex]\frac{403(10^6 Pa/Mpa)}{7200 / B^3}[/tex]   making b subject of the formula in other to get the value of b

b = 0.0299 m * 10^3 mm/m

b = 29.9 mm therefore b ≈ 30 mm

since  the size factor  assumed is near the calculated size factor using this relation : de = 0.808 ( hb)^1/2

the dimension = 30 mm by 30 mm


Related Questions

cubical tank 1 meter on each edge is filled with water at 20 degrees C. A cubical pure copper block 0.46 meters on each edge with an initial temperature of 100 degrees C is quickly submerged in the water, causing an amount of water equal to the volume of the smaller cube to spill from the tank. An insulated cover is placed on the tank. The tank is adiabatic. Estimate the equilibrium temperature of the system (block + water). Be sure to state all applicable assumptions.

Answers

Answer:

final temperature = 26.5°

Explanation:

Initial volume of water is 1 x 1 x 1 = 1 [tex]m^{3}[/tex]

Initial temperature of water = 20° C

Density of water = 1000 kg/[tex]m^{3}[/tex]

volume of copper block = 0.46 x 0.46 x 0.46 = 0.097 [tex]m^{3}[/tex]

Initial temperature of copper block = 100° C

Density of copper = 8960 kg/[tex]m^{3}[/tex]

Final volume of water = 1 - 0.097 = 0.903 [tex]m^{3}[/tex]

Assumptions:

since tank is adiabatic, there's no heat gain or loss through the wallsthe tank is perfectly full, leaving no room for cooling airtotal heat energy within the tank will be the summation of the heat energy of the copper and the water remaining in the tank.

mass of water remaining in the tank will be density x volume = 1000 x 0.903 = 903 kg

specific heat capacity of water c = 4186 J/K-kg

heat content of water left Hw = mcT = 903 x 4186 x 20 = 75.59 Mega-joules

mass of copper will be density x volume = 8960 x 0.097 = 869.12 kg

specific heat capacity of copper is 385 J/K-kg

heat content of copper Hc = mcT = 869.12 x 385 x 100 = 33.46 Mega-joules

total heat in the system = 75.59 + 33.46 = 109.05 Mega-joules

this heat will be distributed in the entire system

heat energy of water within the system = mcT

where T is the final temperature

= 903 x 4186 x T = 3779958T

for copper, heat will be

mcT = 869.12 x 385 = 334611.2T

these component heats will sum up to the final heat of the system, i.e

3779958T + 334611.2T = 109.05 x [tex]10^{6}[/tex]

4114569.2T = 109.05 x [tex]10^{6}[/tex]

final temperature T = (109.05 x [tex]10^{6}[/tex])/4114569.2 = 26.5°

A motor vehicle has a mass of 1.8 tonnes and its wheelbase is 3 m. The centre of gravity of the vehicle is situated in the central plane 0.9 m above the ground and 1.7 m behind the front axle. When moving on the level at 90 km/h the brakes applied and it comes to a rest in a distance of 50 m.
Calculate the normal reactions at the front and rear wheels during the braking period and the least coefficient of friction required between the tyres and the road. (Assume g = 10 m/s2)

Answers

Answer:

1) The normal reactions at the front wheel is 9909.375 N

The normal reactions at the rear wheel is 8090.625 N

2) The least coefficient of friction required between the tyres and the road is 0.625

Explanation:

1) The parameters given are as follows;

Speed, u = 90 km/h = 25 m/s

Distance, s it takes to come to rest = 50 m

Mass, m = 1.8 tonnes = 1,800 kg

From the equation of motion, we have;

v² - u² = 2·a·s

Where:

v = Final velocity = 0 m/s

a = acceleration

∴ 0² - 25² = 2 × a × 50

a = -6.25 m/s²

Force, F =  mass, m × a = 1,800 × (-6.25) = -11,250 N

The coefficient of friction, μ, is given as follows;

[tex]\mu =\dfrac{u^2}{2 \times g \times s} = \dfrac{25^2}{2 \times 10 \times 50} = 0.625[/tex]

Weight transfer is given as follows;

[tex]W_{t}=\dfrac{0.625 \times 0.9}{3}\times \dfrac{6.25}{10}\times 18000 = 2109.375 \, N[/tex]

Therefore, we have for the car at rest;

Taking moment about the Center of Gravity CG;

[tex]F_R[/tex] × 1.3 = 1.7 × [tex]F_F[/tex]

[tex]F_R[/tex] + [tex]F_F[/tex] = 18000

[tex]F_R + \dfrac{1.3 }{1.7} \times F_R = 18000[/tex]

[tex]F_R[/tex] = 18000*17/30 = 10200 N

[tex]F_F[/tex] = 18000 N - 10200 N = 7800 N

Hence with the weight transfer, we have;

The normal reactions at the rear wheel [tex]F_R[/tex]  = 10200 N - 2109.375 N = 8090.625 N

The normal reactions at the front wheel [tex]F_F[/tex] =  7800 N + 2109.375 N = 9909.375 N

2) The least coefficient of friction, μ, is given as follows;

[tex]\mu = \dfrac{F}{R} = \dfrac{11250}{18000} = 0.625[/tex]

The least coefficient of friction, μ = 0.625.

An aluminium bar 600mm long with a diameter 40mm has a hole drilled in the centre of which 30mm in diameter and 100mm long if the modulus of elasticity is 85GN/M2 calculate the total contraction oon the bar due to comprehensive load of 160KN.

Answers

Answer:

Total contraction on the bar = 1.238 mm

Explanation:

Modulus of Elasticity, E = 85 GN/m²

Diameter of the aluminium bar, [tex]d_{Al} = 40 mm = 0.04 m[/tex]

Load, P = 160 kN

Cross sectional area of the aluminium bar without hole:

[tex]A_1 = \frac{\pi d_{Al}^2 }{4} \\A_1 = \frac{\pi 0.04^2 }{4}\\A_1 = 0.00126 m^2[/tex]

Diameter of hole, [tex]d_h = 30 mm = 0.03 m[/tex]

Cross sectional area of the aluminium bar with hole:

[tex]A_2 = \frac{\pi( d_{Al}^2 - d_{h}^2)}{4} \\A_2 = \frac{\pi (0.04^2 - 0.03^2) }{4}\\A_2 = 0.00055 m^2[/tex]

Length of the aluminium bar, [tex]L_{Al} = 600 mm = 0.6 m[/tex]

Length of the hole, [tex]L_h = 100mm = 0.1 m[/tex]

Contraction in aluminium bar without hole  [tex]= \frac{P * L_{Al}}{A_1 E}[/tex]

Contraction in aluminium bar without hole  [tex]= \frac{160*10^3 * 0.6}{0.00126 * 85 * 10^9 }[/tex]

Contraction in aluminium bar without hole = 96000/107100000

Contraction in aluminium bar without hole = 0.000896

Contraction in aluminium bar with hole  [tex]= \frac{P * L_{h}}{A_2 E}[/tex]

Contraction in aluminium bar without hole  [tex]= \frac{160*10^3 * 0.1}{0.00055 * 85 * 10^9 }[/tex]

Contraction in aluminium bar without hole = 16000/46750000

Contraction in aluminium bar without hole = 0.000342

Total contraction = 0.000896 + 0.000342

Total contraction = 0.001238 m = 1.238 mm

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